Installation Steps for Fully Automatic Milk Candy Production Line Equipment

Installation Steps for Fully Automatic Milk Candy Production Line Equipment

The installation of a fully automatic milk candy production line must be carried out strictly according to the steps to ensure normal equipment operation and production safety. The following are the main installation steps for the milk candy production line:

I. Preliminary Preparation

1. Review of Technical Documentation
Confirm the equipment’s technical parameters, installation requirements, and acceptance criteria.
Review technical documentation such as the equipment manual, installation drawings, and electrical schematics to ensure they are complete and accurate.


2. Site Preparation
Plan the equipment installation location based on the layout diagram to ensure sufficient space.
Check the floor level to ensure it meets installation requirements (typically with an error of ≤±3 mm).
Prepare infrastructure such as power, water, and air supplies to ensure they meet the equipment’s operational needs.

3. Preparation of Tools and Materials
Prepare the tools required for installation, such as wrenches, screwdrivers, spirit levels, and lifting equipment.
Gather all installation materials, such as bolts, washers, cables, and pipes.

The installation of the fully automatic milk candy production line must be carried out strictly according to the steps to ensure normal equipment operation and production safety. The following are the main installation steps for the milk candy production line:
Equipment Delivery and Unpacking Inspection

1. Equipment Transportation
Develop a transportation plan to ensure the equipment is safely delivered to the site. Large equipment may need to be disassembled for transport; be sure to mark and record the disassembly sequence.

2. Unpacking and Inspection
Check against the packing list to verify that all equipment and components are complete and undamaged.
Document and address any issues discovered.

Equipment Installation

1. Foundation Construction and Equipment Positioning
Pour the equipment foundation according to the installation drawings, leaving openings for anchor bolts.
Once the foundation has cured, hoist the equipment into place and adjust for levelness and positional accuracy.

2. Equipment Securing
Install anchor bolts to securely fasten the equipment to the foundation.
Ensure the equipment is stable to prevent vibration and displacement during operation.

3. Component Assembly and Connection
Assemble all equipment components according to the manual, ensuring correct connections and reliable fastening.
Connect pipes, cables, etc., paying attention to sealing and electrical safety.

Electrical Installation
1. Power Connection
Connect the main power supply and power lines to each piece of equipment according to the electrical drawings.
Ensure correct wiring, reliable grounding, and compliance with electrical safety standards.

2. Control System Installation
Install control devices such as PLCs and touchscreens, and connect control circuits.
Conduct electrical commissioning to ensure the control system operates normally.

Commissioning and Trial Operation

1. Individual Unit Commissioning
Perform individual unit commissioning on each piece of equipment to check motor rotation direction and the normal operation of transmission components.
Adjust equipment parameters to ensure all functions meet design requirements.

2. Interlocking Debugging
Conduct interlocking debugging between equipment according to the process flow to ensure coordinated operation of all units. Simulate the production process to verify that material conveyance, temperature control, and forming results meet requirements.

3. Trial Operation
Conduct a trial run using a small amount of raw material to monitor equipment performance and product quality.
Record trial operation data, adjust parameters promptly, and resolve any issues that arise.

 VI. Acceptance and Training
1. Equipment

Acceptance
Organize relevant departments and the equipment supplier to conduct acceptance inspections, verifying the quality of installation, operational performance, and safety.
Sign the acceptance report after confirming that all indicators meet contractual and technical requirements.

2. Personnel Training
Provide training to operators on equipment operation, maintenance, and safety protocols.
Ensure operators are familiar with equipment performance and have mastered operating procedures.

 VII. Full-Scale Production
1. Production Preparation
Prepare sufficient raw materials, packaging materials, and other production supplies.
Develop a production plan and assign personnel to their respective positions.

2. Full-Scale Production
Start the production line in accordance with the production plan

and commence full-scale production.
Continuously monitor equipment operation and product quality, and promptly address any abnormalities.
Through the above steps, ensure that the milk candy production line is correctly installed and operates stably, laying the foundation for efficient and safe production.